Sunday, August 16, 2009

Armed Virginia Sloop - quick update

After a few weeks of turmoil, I'm beginning to get a bit of time here and there to work on the models again. This update shows the completed (sorta) cannons and the beginnings of the rudder. I added the 'sorta' to the cannons, as they still have a good deal of rigging work that will be done later in order to actually attach them to the ship itself. The rudder I just started today and should go pretty quick, since it is just a bit of simple sanding, carving and then cutting some bits of metal.

Sunday, July 26, 2009

Armed Virginia Sloop - All Decking Complete

Just a quick update to show the completed decking. At long last all the of frame and structure of the ship is covered. The next step is to start building the cannons, but I've got lots going on over the next week or two, so there may not be a worthwhile update here for a few weeks :)

Sunday, July 19, 2009

Armed Virginia Sloop - Decking

Just a few images here of the in-progress deck planking. The main decking is done, and is soon to be followed by the mid deck planking. The black lines between planks here are meant to simulate the tar that was used on ships to waterproof the deck. In my model I just used a sharpie to color the edges of the planks before assembling them :) The various deck items from the previous post are shown below, although they are not actually glued into place yet.

Sunday, July 5, 2009

Armed Virginia Sloop - Deck Objects

A few days of cutting, sanding and gluing has brought forth an assortment of tiny little items:

There is a penny in the photo for size comparison, but needless to say, I had to learn to use two pairs of tweezers simultaneously in combination with a magnifying lamp. The grating on the smallest bit was assembled from some machine-cut comb-looking parts, so wasn't quite as tricky as it may look. I'm pretty happy with how the various brass bits turned out, although I found it quite difficult to satisfactorily file the ends of the brass wire that was used to simulate hinge pins. The files that I have are simply too coarse to smooth the ends of the wire, which get sort of smashed down by the wire cutters.

These are all of the deck buildings, though, so next step is main deck planking, and then cannons!

Friday, July 3, 2009

Armed Virginia Sloop - Planking Complete

I've wrapped up the hull planking at long last. All in all, it was not too difficult overall, once I understood what the general goals were. It was a bit tedious, after a while, but I think the end result is very pleasing. Here are a few images of the unsanded and unfinished planking. In the second image, you can see where I goofed the planking pattern a bit.



Next I spent some time sanding the planking all smooth, starting with 150-grit sandpaper and then moving to 280 and then 320. Then, a coat of sanding sealer, some more sanding, and finally three coats of satin polyurethane.



Today, I spent time drilling and cutting and sanding the oar sweeps (diagonal holes in the sides). These were a little tricky, since the center hole is only 3/32" and I had to resort to the tiny bits (#62, I think) to drill through for the diagonal parts. Once the holes were drilled, I cut in between the holes with a tiny saw, and then made a thin sanding strip with some planking glued to sandpaper. I used that little sander to even out the interior of the holes. Then I painted the interior of each hole red, and then put polyurethane over everything that got painted or sanded, in order to have a nice uniform finish over everything. Finally, I decided to built a quick little working stand for the ship, since most of the work from this point on it on the deck. I just cut up some balsa that I had laying about and built a little stand, using the dremel to quickly get the stand to conform to the shape of the hull. There are some little felt circles in between the stand and hull, to avoid scrapes over time.

The kit comes with wood to build a stand, but since that wood is basswood, I was a little wary of building that stand now, since I think the basswood would get pretty beat up over time. I figure that this little balsa stand should do the trick for the time being and I don't have to worry too much about it getting broken. Anyhow, this is where the model stands at the moment:

Sunday, June 28, 2009

Armed Virginia Sloop - continued

I've been steadily plugging away on this model, mostly on planking-related tasks. I decided to do a little bit of painting, somewhat for accent/contrast, and somewhat to cover areas that would look bad if not painted (inside the gunports).

Here you can see the insides of the railing things painted the appropriate red color. I discovered, once I had the sides built up and the railings installed, that the back deck sides on my model were a bit taller than they are supposed to be. This meant that the sides up there, on my model, were only as thick as the outside basswood planking and looked pretty weird. So I spent a bit of time adding a few layers of wood to give those back walls thickness. It seems to have turned out okay, and I'm hoping it won't cause any issues later on in the build.

Once that was complete, I moved on to installing some of the main thicker planks on the upper outside of the hull and then adding the thin walnut finish planking to the upper areas.



From that point it was just a matter of planking the rest of the lower hull. It took me a little while to get the hang of how things go, but this task isn't too tough. It does get a bit tedious though, since it is really just a great deal of measuring and trimming plank after plank. Below you can see some of the masking tape guidelines that I used in order to help me control the flow of the planks around the hull.

I found that once I masked off a new line (based off of plank width), I could then go back and eyeball rough divisions of the intermediate space. So, for example, if the space between the tape and the finished planks required five full-width planks to cover it at the widest spot, then I would then move along the length of the ship and make marks that divided the space into five sections. If I did this every two inches or so, I found that I could then simply lay down an uncut 4" plank, see where it needed to be width-wise and then trim as needed. Then it was just a simple matter of cutting, gluing and, in some cases, soaking and bending, all of the planks required to fill the space. To the right, you can see the hull, a bit further along, with the markings for the last section in place.

That said, I discovered today that I still managed to goof up the planking on one side of the hull. It's nothing too major, but my planking pattern is off on every third plank, so that instead of a nice even distribution of plank ends, they are a bit offset. Since I was already about two thirds of the way done on that side, I decided I could live with it :)

Finally, here is where I stand at the moment. One side of the hull is planked, and the other side is about two thirds of the way complete. Once I finish the other side, I'll sand it all smooth, and then hit it with some sanding sealer, and polyurethane. Once I am happy with the exterior finish, it'll be time to move on to constructing some of the deck structures. I will be quite happy to be able to take a break from planking at that point (I'll still have to plank the main deck later). Overall, I am very happy with how things are progressing, although it seems that, when I ordered this kit in the first place, I grossly underestimated the amount of time required to complete it. At this rate, I'll be lucky if I have completed the kit before a year has elapsed since the kit first came into my possession. But it is a fun project and definitely the challenge I was hoping for!

Sunday, June 14, 2009

Armed Virginia Sloop, pt 6

Construction Continues.... The past few weeks have been super busy, and I've only just this weekend been able to devote some time to working on the ship.

Here you can see the ship all clamped up as I was gluing in the little basswood blocks where the sweep ports (oar-holes) go. Once that was all done, I found that I had to shim some of the ribs in order to get a uniform thickness everywhere. So, I spent some time shimming and trimming and sanding and cutting, and once satisfied, I was able to put the walnut planking on the inside.